Mini-excavators are the preferred choice of construction machinery due to their versatility, maneuverability, and performance output on compact project sites. Mini-excavators are multi-purpose construction equipment. They reduce the human workload required on-site and minimise the project turnaround timelines by performing the tasks such as earthmoving, demolition, trenching, and grading that require several man hours. Mini excavators operate on a hydraulic system that makes the machine fast, smooth, and easy to control and allows easy navigation on small sites. Although renowned for their durability, mini-excavators should be regularly serviced and maintained to avoid mishaps such as breakdowns that increase operational costs, reduce the excavator’s efficiency and impact its work rate. Implementing a maintenance schedule and adhering to it increases excavator longevity and keeps it in an optimal condition for the entirety of the project duration. Here are 7 mini excavator maintenance tips that you can follow to keep your excavators operating at maximum efficiency:
1) Implement a maintenance program
Creating and following a regular maintenance schedule makes the maintenance process hassle-free for the operators. You should create a maintenance schedule according to the service recommendations about fluid levels to track tension in the machine manual. An effective maintenance schedule incorporates regular maintenance routines and preventive maintenance schedules. Regular maintenance helps you to increase machine life and minimises the risk of workplace hazards.
2) Operator training
An effective maintenance program relies on trained operators who know the machine’s ins and outs. A trained operator can quickly spot any problems with the mini excavator and can take the necessary steps before the problem leads to a breakdown.
3) Attachment inspection
Regularly checking the attachment and the coupler for signs of wear and tear minimises the chance of any accidents. While inspecting the attachment, if symptoms of rusting and damage are visible, the part should immediately be replaced to prevent more harm to the mini excavator’s arm.
4) Fuel water separator inspection
Regular inspection of the fuel water separator is essential in preventing any harmful leaks in the mini excavator’s fuel filter. The fuel water separator contains a clear bowl with a red ring. If the red ring is floating in the water bowl, it shows leakage.
5) Cabin inspection
Operators play a significant role in maximising the output of a mini excavator. Regular cabin inspections ensure the safety and comfort of your operator, which in turn improves operational efficiency. During a cabin inspection, examine for loose or unhinged parts, cracked mirrors, non-functional switches and control console equipment.
6) Engine compartment inspection
During an engine compartment inspection, clear all debris and dirt accumulated inside the hood. Determine the wear and tear on the engine belts and replace any frayed or damaged belts.
7) Examine the tracks
The mini excavator’s tracks are crucial for navigating rough terrain and debris. While examining the tracks, check for excessive wear and replace any worn tracks. Track tension is essential for smooth navigation. If the mini excavator operates on rugged terrain daily, the track tension should be adjusted daily to ensure smooth operation and to prevent downtime.
In a nutshell:
Routine maintenance is crucial for all heavy-duty machinery to maintain a high level of productivity. Effective maintenance increases the machine’s longevity and eases wear and tear. A well-maintained excavator also fetches a high price on the resale market. Purchasing a mini-excavator from a reputed construction machinery manufacturer ensures that you get a durable machine that delivers unparalleled performance without breakdown. Hyundai Construction Equipment is one of India’s most reputed excavator manufacturers. Their mini-excavators are priced competitively and possess a powerful engine. Their state-of-the-art hydraulic system allows higher operational efficiency, and their fuel system reduces fuel consumption to keep operating costs in check.